Safety Data Sheets (SDS)
16 sections, ≤ 5 years old, in English, with a 24/7 emergency phone. The single most useful chemical-safety reference on site.
- Manufacturer / importer prepares the SDS — must accompany supply.
- 16 GHS sections in fixed order.
- Reviewed at least every 5 years.
- 24/7 Australian emergency contact mandatory on the SDS.
- PCBU duty: obtain SDS at supply, current version (within 5 yrs), readily accessible to workers before first use.
1. Who must prepare an SDS
Manufacturer / importer of a hazardous chemical must:
- Prepare an SDS before first manufacturing / importing, or as soon as practicable, before first supplying.
- Use a writer with appropriate expertise and access to the formulation + classification.
A PCBU who packages or relabels with their own product name is treated as a manufacturer with full SDS obligations.
A PCBU who is not the manufacturer may only modify an SDS to attach a translation (clearly marked as not part of the original).
2. SDS must accompany supply (Reg 330–334)
Every SDS must:
- Be in English.
- Use Australian legal units of measurement.
- State the date last reviewed (or, if not yet reviewed, the date prepared).
- Include the manufacturer / importer Australian name, address, business phone.
- Include a 24/7 Australian emergency contact phone for chemical-specific information.
Current SDS must be provided on request to anyone likely to be affected by the chemical.
3. The 16 GHS sections (fixed order)
![[safety_data_sheets_img001.jpg|520]] Figure 1 — GHS pictograms — typically reproduced in SDS Section 2 (Hazards identification).
| # | Section | Key content |
|---|---|---|
| 1 | Identification | Product identifier, other identifiers, recommended use & restrictions, manufacturer / importer details, emergency contact. |
| 2 | Hazards identification | GHS classification, signal word, hazard statements, precautionary statements, pictograms. |
| 3 | Composition / ingredients | Chemical identity (or generic name), proportion of each hazardous ingredient (Schedule 8). |
| 4 | First-aid measures | Per exposure route (inhalation / skin / eye / ingestion), immediate + delayed effects, antidotes, when to seek medical care. |
| 5 | Fire-fighting measures | Suitable extinguishing media, hazardous combustion products, special PPE for firefighters, Hazchem code. |
| 6 | Accidental release measures | Personal precautions, PPE, emergency procedures, containment + cleanup, disposal compatibility. |
| 7 | Handling and storage | Safe handling, restrictions, incompatibilities, storage temperature / conditions, general precautions. |
| 8 | Exposure controls / PPE | WES (TWA, STEL, peak), biological limit values, engineering controls, RPE, eye, hand, skin protection, hygiene. |
| 9 | Physical and chemical properties | Appearance, odour, pH, BP / MP, flash point, vapour pressure, density, solubility, partition coefficient. |
| 10 | Stability and reactivity | Stability, hazardous reactions, conditions to avoid, incompatibles, hazardous decomposition products. |
| 11 | Toxicological information | Acute / chronic effects by route, symptoms, dose-response, specific effects (carcinogenic, mutagenic, repro toxin); mixture data or ingredient-based. |
| 12 | Ecological information | Aquatic / terrestrial toxicity (acute / chronic), persistence, bioaccumulation, mobility in soil. |
| 13 | Disposal considerations | Suitable disposal methods, waste classification, contaminated packaging. |
| 14 | Transport information | UN number, proper shipping name, transport hazard class / division, packing group, marine pollutant status, special precautions. |
| 15 | Regulatory information | GHS classification summary, Australia-specific regulatory status (e.g. prohibited carcinogen, security-sensitive substance). |
| 16 | Other information | Preparation / revision date, version number, changes since last review, additional hazard info (e.g. ototoxic). |
4. The 5-year review cycle
- Manufacturers / importers must review the SDS at least every 5 years from preparation or last revision.
- Amend whenever necessary (new hazard info, formulation change, regulatory change).
- No review required if the chemical hasn't been manufactured / imported in 5 years.
- Keep the SDS available after withdrawal from sale — workplaces still using legacy stock may need it.
5. 24/7 emergency phone
- Mandatory: an Australian business phone for emergency information about the chemical, outside working hours.
- May be a poisons information centre or commercial emergency-information service.
- Pre-confirm with the service before listing them; provide them with SDS copies and product details.
6. PCBU (user) duties
- Obtain the current SDS at supply for every hazardous chemical.
- Provide access — readily available to workers and HSRs in the workplace where chemicals are used / stored.
- Current versions only — within 5 years of preparation or last review.
- Maintain an SDS inventory list linked to the chemicals register.
- Train workers to interpret SDS info; understand hazards, safe handling, emergency response.
7. Worker training & SDS interpretation
Workers should be able to:
- Locate the SDS quickly.
- Identify hazards and exposure routes (Section 2).
- Apply controls and PPE per Section 8.
- Respond to spills (Section 6) and first-aid scenarios (Section 4).
- Find disposal procedures (Section 13).
Use simple language; avoid acronyms without legends and vague phrases ("may be dangerous", "safe under most conditions", "harmless").
8. Common pitfalls / quick wins
Do
- Maintain a single SDS register linked to your chemicals register; one source of truth.
- Re-check the supplier list annually — confirm the 24/7 emergency phone still works.
- Replace SDS older than 5 years from review date.
- Train new workers on how to read an SDS, not just where it lives.
- Keep page numbering ("Page 1 of 4 — End of SDS").
- For mixtures without test data, document the bridging principles used.
Don't
- Accept an SDS without a manufacturer / importer Australian phone.
- Leave blank fields silently — clearly state if data unavailable.
- Use US OSHA SDS or EU SDS as substitutes for Australian SDS — different regulatory data.
- Hide SDS in a locked cabinet or distant supervisor's office. "Readily available" is the legal test.
- Edit a supplier's SDS beyond attaching a translation.
9. Cross-references
- Within §06: [[managing_risks_of_hazardous_chemicals]], [[labelling_hazardous_chemicals]]
- §07 (asbestos / silica SDS): [[respirable_crystalline_silica]], [[manage_and_control_asbestos]]
- §05 (paint, blast media SDS): [[spray_painting_and_powder_coating]], [[abrasive_blasting]]
- Foundations: [[risk_management_process]]
- Glossary (GHS, WES, Hazchem): [[glossary_and_key_concepts]]
Source: preparation_of_safety_data_sheets_for_hazardous_chemicals.md (Safe Work Australia, model Code of Practice, CC-BY-NC 4.0). Last verified against SWA: 2026-04-27.